100-4100 TriGuard Heavy - Duty Slimline Hardware Module - V2

This heavy duty, pre-engineered door module was updated to provide expanded functionality. Providing automotive-like functionality in a low profile, easy to install one-piece module, it is now available with a rotating lever exterior handle and a second remote latch. Featuring TriMark's 050-1600 Heavy Duty Latch, it allows power locking and is compliant to FMVSS 206 (ECE R11) strength requirements.

Features/Benefits

  • Heavy duty modular construction is shipped fully assembled and tested
  • Cuts door assembly time by as much as 50% to 70% - improving vehicle cost and throughput
  • Improved serviceability in the field and ability to retrofit into existing flat door applications
  • Interior locking mechanism provides additional safety for occupants
  • Single motion egress
  • Incorporates TriMark's proven 050-1600 Heavy Duty Latch
  • Integrated weight support system - designed for heavy-duty doors up to 277kg (500 lbs.)
  • Designed to be used with TriMark's 040-0600 TriMount Push Button Handle or 010-1000 Rotating Lever Handle

Available

  • Remote or integrated exterior handle options (integrated version shown)
    • Exterior handle options - push button handle or rotating L handle

  • Right or left hand versions (left hand shown)
  • Latch and striker available with self-aligning "slam cam" to compensate for door sag on heavy doors
  • Remote second rotary latch to facilitate tall or heavy doors
  • Optional power lock actuation provides reliable function and automotive convenience
  • Customization features available. Please inquire:
    • Mounting details
    • Length of grab bar
    • Exterior handle
      • 040-0600 Push Button Handle with KeyOne Plus locking or 010-1000 Rotating Lever Handle with offset modifications, bolt-on, pinned or integrated wrench for system override requirements




    Material

    • Standard - high strength steel construction
    • Available with advanced lightweight aluminum alloy

    Finish

    • Standard low gloss black powder coated
    • Mil-Spec soft grip nylon coated covers and grab handle
    • Robust corrosion protection
    • Optional finishes available including: Black Magni coating, Tan/Olive CARC paint and Tan/Olive powder coating

     Installation

    • Easy to install, mounts with (7) M8 x 1.25 (5/16-18 UNC) class 8.8 fasteners
    • Tighten to the manufacturers' recommended torque value  

    U.S. Patent No. 8,091,933

    Caution: Applications of this system may fall within the requirements of FMVSS 206 (ECE R11) and SAE J839 safety standards. These safety related requirements are dependent on door application, e.g. front and rear hinged doors, sliding doors, or hinged upward swinging doors. The entire door hardware system must be included in the design/analysis process: latch, handle, lock mechanism, cables/rods/linkages, fasteners, hinges, etc. This ensures compatibility of all components within the hardware system. If FMVSS 206 (ECE R11) is a requirement, then all of the components within the door system must comply with strength, inertia and locking requirements as specified with the Standard. Note that this product complies with FMVSS 206 (ECE R11) when tested in accordance with SAE J839 and that this system meets FMVSS 206 (ECE R11) loads and locking requirements and may be used in FMVSS 206 (ECE R11) applications pending TriMark application approval.

    Individual part dimensions are for reference only. Refer to individual part drawings, specifications, and installation procedures. Engineering assistance and application drawings are available.

    Typical Uses

    Typical application use illustrations are organized by Industry/System and are intended to give the user some ideas for specifying a complete system using TriMark products.

    Not all Industry/System applications have typical use illustrations. If a typical use illustration is not available for your specific application, please submit a technical product information request and a technical representative can assist you in selecting a product(s) solution for your specific application.

    100-4100 TriGuard Heavy - Duty Slimline Hardware Module - V2

    • Armored Vehicle

      Exterior Personnel Doors

      Interior Personnel Doors

      Rear Doors

      Systems


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    CompareCatalog NumberTriMark NumberHandingExterior Handle TypeSystem TypeInterior Grab Handle LengthInterior Handle TypeSourceStatus CodeSample RequestCAD Drawing
    1004100-1-1-1-0800-1-132313-02 Right Hand Not provided, direct mount provision Latch/Logic/Tube/Inside Handle 8.00 (203.2mm) With Bushings on Shaft North AmericaA/A
    1004100-1-1-1-0800-1-270549-01 Right Hand Not provided, direct mount provision Latch/Logic/Tube/Inside Handle 8.00 (203.2mm) With Bushings on Shaft EuropeA/A
    1004100-1-1-4-0000-0-239571-01 Right Hand Not provided, direct mount provision Latch/Logic NA NA EuropeA/A
    1004100-2-0-2-0000-1-230409-02 Left Hand NA Inside Handle Assembly without Cover NA With Bushings on Shaft EuropeA/A
    1004100-2-0-2-0000-2-230409-01 Left Hand NA Inside Handle Assembly without Cover NA Without Bushings on Shaft EuropeA/A
    1004100-2-1-1-0800-1-130044-02 Left Hand Not provided, direct mount provision Latch/Logic/Tube/Inside Handle 8.00 (203.2mm) With Bushings on Shaft North AmericaA/A
    1004100-2-1-1-0800-1-270548-01 Left Hand Not provided, direct mount provision Latch/Logic/Tube/Inside Handle 8.00 (203.2mm) With Bushings on Shaft EuropeA/A
    1004100-2-1-4-0000-0-239570-01 Left Hand Not provided, direct mount provision Latch/Logic NA NA EuropeA/A
    1004100-3-4-5-0800-1-239711-01 Right and Left Hand Turn handle & pushbutton assembly Kit 8.00 (203.2mm) With Bushings on Shaft EuropeA/A
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